WELDING

Welding

  • MIG, including Pulse MIG for welding Stainless Steel and Aluminium
  • TIG
  • Manual Arc
  • Innershield, heavy duty, high deposit rate
  • ID MIG for building up internal bores etc.
  • Positioner / Rotator, Capacity 10 Tonne
  • Air Arc Gouging Equipment, Capacity 1000 Amps
HARD FACING
  • Manual Electrode, MIG and Innershield, Cold Process Spray Powder Torch capable of Hot Process Spray Powder Torch for welding Cast Iron manifolds etc.
LIFTING
  • 2 x 15 Tonne overhead gantry crane
  • 2 x 10 Tonne overhead gantry crane
  • 1 x 5 Tonne overhead gantry crane
  • 1 x 10 Tonne mobile crane
  • 1 x 7 Tonne mobile crane
  • 2 x 5 Tonne mobile cranes
  • 1 x 7 Tonne Forklift
  • 2 x 4 Tonne Forklift
  • 1 x 3 Tonne Forklifts
CUTTING
  • Farley Phoenix CNC profile cutter with high definition 400 amp plasma torch incorporating True Hole technology able to cut up to 80mm thick, 12m x 3m water table.
  • Farley Magician CNC profile cutter, incorporating 200 amp plasma cutting up to 25mm and oxy for larger sizes (up to 200mm thick), with 6m x 3m water table.
  • Profile Cutter - 2500 CIG multiple head machine with electronic tracing head, capacity to 200mm plate.
  • Standard Oxy Acetylene equipment.
  • Plasma PAC 10 Thermal Dynamic Plasma Cutter, capacity to 25mm plate.
  • Semi-automatic Bandsaw, up to ø300mm.
  • Shearing
    • Guillotine capacity 4500mm x 12mm MSP
    • Guillotine capacity 2400mm x 6mm MSP
  • Marksman Hydraulic Metal Worker, 90 tonne Unit, Able to Shear 400 x 20mm FMS and Punch a ø50mm Hole Through 16mm Plate.
  • Peddinghaus Metalworker, capacity 150x20 FMS, 150x150x12 AI and punching 22mm hole through 20mm MSP.
DRILLING
  • 3 x 1828mm Radial Arm Drills, 76.2mm capacity, No5 Morse Taper Spindle.
  • 914mm Radial Arm Drill, 31.75mm capacity.
  • 2 x Magnetic Drill Bases for portable drilling to 31.75mm capacity.
  • 4 x Rotabroach machines with tooling for ø13 to ø52mm holes.
PRESSES

Presses

  • 400 Tonne 'Kleen' Computerised Brake Press, capacity 4500mm Beam and 3770 clear pass.
  • 150 Tonne 'Kleen' Computerised Brake Press, capacity 4300mm Beam with back gauge etc.
  • 250 Tonne Brake Press, for straightening items such as Truck Diff Housings and axles, Grader Blades, A-Frames and Draw Bars etc.
  • 120 Tonne Track Press (adapted for pressing various items). A female die can be fitted to form most shapes required in flats, rounds and pipes etc.
  • Portable Rams (up to 200T) and accessories for pulling and pushing pins, sprockets etc.
  • Straightening Bed for repairs to Truck Chassis and large frames etc.
  • 100 Tonne Motorised Servix Press suitable for removing Pulleys, Bearings etc (general applications).
  • 200 Tonne Press Frame, opening 1250mm wide x 2800mm high.
ROLLING

Rolling

  • 1 only capacity 3200mm x 12mm MSP, Double Initial Pinch.
  • 1 only capacity 2000mm x 10mm MSP.
  • 1 only capacity 1219mm x 3mm MSP.
  • Apron Folder, capacity 1828mm x 2mm.
  • RRondo R-5-S Section Bending Machine (11KW) for Rolling Pipe, Angle, Flat Bar, Channel, Rectangular Hollow Section, etc.
  • Ercolina Section Bender, Capacity 50NB Pipe & 50 x 50mm Square Hollow Section.
BLASTING & PAINT

Blasting & Paint

  • Abrasive blast cleaning equipment, including 800 CFM compressor, using Garnett or other media as required.
  • Paint Pump and standard spray equipment for Enamels, Epoxies, Polyurethanes, Zincs and most industrial requirements.
  • Undercover painting area, 216m2 plus storage space.
STOCKS

Stocks

  • All Mild Steel Plate from 1.2mm to 160mm thick in Grade 250 and 350.
  • Quench & Tempered Wearplates in Grade 80 (260HB), Grade 400 (400HB), Grade 450 (450HB) and Grade 500 (500HB).
  • Limited stocks of Stainless Steel Plates, Sheets, Pipe, Rounds, Flats and Angles in grades 303, 304, 316, 253MA and 3CR12.
  • Limited Stocks of Aluminium Plates, Pipes, Rounds, Angles and Channels.
  • Comprehensive Range of Mild Steel Rounds, Flats, Square Pipes, RHS, SHS, Angles, Channels, Beams and Columns etc.
  • Nylon Rods (Nylatron, White Nylon, Lurethane, Oil filled) up to ø160mm.
  • Grade 4140 Black Round Bar up to ø160mm.
  • Grade 4140 H11 Round Bar up to ø100mm.
  • Grade 4140 Centreless Ground Bar up to ø3" (H9).
  • Grade K1045 Black Medium Tensile Bar up to ø180mm.
  • CS1020/1030 Bright Mild steel Bar up to ø4".
  • Grade 750 Hollow Bar up to 400mm OD.
  • Grade 709 High Tensile Hollow Bar in selected sizes.
  • Bronze Bushing and Bronze Solid Round Bar.
  • Cast Iron up to ø170mm.
  • Honed Hydraulic Ram Cylinder material up to 6"ID x 3/8" wall (larger sizes available as required).
  • Hardchrome hydraulic ram rod material (grade K1040) in both medium tensile and induction hardened up to ø3 1/4".
  • Case Hardening Steel (grade EN36A) in selected sizes.
LATHES

Lathes

  • 1 x Large Centre Geared Head Lathe, 3M Between Centres x 1200mm swing
  • 1 x Mazak Quick Turn 35HP CNC (Computer Numerical Control) Lathe, 520mm Swing, 1500mm between centres.
  • 1 x Alpha Harrison 550mm Swing, NC / Electronic Manual Lathe, 3000mm between centres.
  • 7 x Lathes, all geared head with capacities up to 6000mm between centres x 900mm swing, complete with accessories and tooling.
  • 1 x Double Head Webster and Bennett Vertical Lathe / Borer, 1524mm swing x 432mm clearance above chuck (machining flywheels and large diameter pulleys etc).
  • Kearns No3 Horizontal Borer, table size 1200 x 1200mm.
MILLING & SURFACE GRINDING

Milling & Surface Grinding

  • Butler 6000x1200mm bed Elgamill, travel 4300 x 980mm x 1200mm high, with digital readout.
  • Cincinnati No3, table size 1600mm x 381mm, with vertical milling attachment, two dividing heads, universal boring and facing head.
  • Excel No3 Surface Grinder, capacity 610mm x 204mm.
FASTENERS

Fasteners

  • Huck Bolt Machine, Cap. 20mm Bolt.
DRAFTING OFFICE

Drafting Office

  • Latest AutoCAD Software.
  • Direct fibre optic link to Farley Profile Cutters with the latest CNC nesting and cutting software.
  • CAM Software for development of transition pieces, pipe branches, cones, gear & sprockets.
  • A0 size Roll Feed Laserjet Plotter.
  • A3 Scanner.